DEFORM-3D Fastener Simulation EngineeringApplication Training

5 hits 2025/8/13 15:37:18

---Copyright Course: Project Case Engineering Experience Topic

1. The goal of the topic: to master the ability of usingDEFORM-3Dsoftware for component forming simulation process analysis by meansof DEFORM-3Dengineering case explanation.

II. Engineering cases: 10 engineering cases

III.typical problems: improve the plastic forming numerical simulation accuracy problem, thread forming settingproblem

IV.knowledge points: workpiece and mold modeling, pretreatment, post-processing, hot forging simulation settings, stamping simulation settings, cutting simulation settings, tapping simulation settings, wire rolling simulation settings, heat treatment simulation settings

V. Time and place: June30-July 2, 2023, Xi'an

VI. Course Outline

module	training target	main content
DEFORM Finite Element Theory Foundation and Forging Analysis	Understand the basic process of DEFORM-3D forging analysis, master the basic steps of DEFORM-3D analysis model building, master the basic process of DEFORM-3D post-treatment; master hot forming analysis, master heat conduction analysis.	1)Familiar with DEFORM software module structure 2)Pre-processing, solution and post-processing 3)Problem creation, object setup, simulation setup and steps 4)Process display, variable display and curve acquisition 5)Master the setup procedure for thermoforming analysis 6)Master boundary condition settings for heat conduction analysis Case: Forging simulation case Case: spike forming analysis
DEFORM-3D upsetting	Understand the setup of square ring upsetting simulation process, master the simplified setup of symmetrical forming analysis, master the setup of symmetrical boundary conditions after symmetrical object simplification, master the positioning of objects, automatic profiling and the definition of friction relationship between objects	1)Advantages and disadvantages of simplification, symmetry plane setting and simplification principle 2)Symmetry adding, deleting and editing 3)Translation, rotation and automatic profiling of objects 4)Friction force value of different forming common bottom Case: square ring upsetting
DEFORM-3D Analysis of blanking forming	Understand the basic setting process of fracture process analysis and master the setting of fracture criteria for blank materials. Understand the influence of blanking clearance and cutting edge shape on forming process	1)Set analog control 2)Required options for fragmentation analysis 3)Fracture criteria types and values 4)grid deletion criterion Case: Gasket blanking forming process analysis
DEFORM-3D Turning Simulation Analysis	Masterthe basic setting process ofDEFORM-3Dturningsimulation, master the setting of cutting parameters and geometric parameters of tools.	1)Geometric modeling of turning workpiece, introduction to turning process 2)Tool geometry modeling 3)mesh generation 4)define material 5)Add boundary conditions 6)Set tool position and motion parameters 7)Set analog control parameters 8)Set relationships between objects 9)data file generation 10)Simulation and post-processing Case: Simulation analysis of cylindrical turning
DEFORM-3D nut tapping simulation analysis	Master the basic process of DEFORM-3D nut tapping simulation, master the direction, size and setting method of tap movement.	1)Geometric Modeling of Thread Tap 2)Key Points of Thread Tapping Technology 3)Set analog control 4)blank setting 5)tap setting 6)Contact Relationship Settings 7)generate a data file 8)Simulation and post-processing Case: Aluminum alloy internal thread tapping
Simulation Analysis of Thread Rolling and Rolling with DEFORM-3D Software	Master the basic setup process of DEFORM-3D thread rolling simulation, master the direction and size setting method of thread rolling wheel movement.	1)Geometric modeling of thread rolling and key points of thread rolling technology 2)Set analog control 3)blank setting 4)Fixed thread roller setting 5)Dynamic thread roller setting 6)Contact Relationship Settings 7)generate a data file 8)Simulation and post-processing Case: Basic process simulation of thread rolling Case: Basic process simulation of thread rolling
DEFORM-3D heat treatment analysis	Master the basic setup process ofDEFORM-3Dheat treatment analysis, master the specific settings of heat treatment phase transformation, master the settings of heat treatment medium scheme. To master the setting of heat treatment cooling scheme.	1)Introduction to common heat treatment processes 2)Heat treatment interface introduction 3)Introduction to custom materials 4)Heat treatment process type setting, heat transfer process parameter setting, heat treatment process flow chart formulation 5)Introduction to phase transition organization 6)Definition of phase transition mode 7)Residual stress analysis results Case: Bolt residual stress analysis Case: Phase transition simulation analysis

Fees

4,000 USD/person (Group discounts: 10% for 2 attendees, 15% for 3+; 10% for students/teachers with ID). Accommodation not included.
Optional Vocational Skills Certification (1,600 USD) issued by Boye Engineering Technology, valid for career advancement.

Contact:

Prof. Tian：WhatsApp：+86 15029941570 | Mailbox：540673737@qq.com