ProCAST Simulation Engineering Application Training

13 hits 2025/8/13 9:48:01

---Copyright Course: Project Case Engineering Experience Topic

By combining the nonlinear analysis theory of ProCAST structure with engineering cases, masterthe design, pre-treatment, post-treatment, mesh division with different boundary conditions, model repair and model optimization of casting simulation reverse thrust mold by using ProCAST software.

The detailsare as follows:

I. The goal of this projectis to master the numerical simulation analysis of casting forming process by ProCAST software in the way of explaining ProCAST engineering case.

Project cases: 10 project cases.

II. Typical problems: how to solve the actual casting process design and quality defects by using casting solidification numerical simulation technology.

III.knowledge points: filling process flow field simulation and coupling process simulation with temperature field, temperature field simulation and shrinkage porosity defect simulation, stress field simulation, microstructure simulation, etc.

IV. Trainingmethods:

Class mode: Xi'an/online and offline synchronization

Class time: March 22-24, 2024 (full day classes on March 22, 23 and 24)

V. Training costs:

4000 USD/person (including a certificate of completion,electronic training materials, invoices),unified arrangement of accommodation, at their own expense.

VI. Company billing information:

Shenzhen Boye Engineering Technology Co., Ltd. Tax ID: 91440300MA5DRTFH92

Address: 22B Yongfu Building, Shangbu South State-owned Enterprise Building, Huafu Street, Futian District, Shenzhen Tel: 0755 83256815

Bank: Ping An Bank Co., Ltd. Shenzhen Branch Business Department Account Number:150 000 645 371 62

VIII. Thematic maps

Annex 1: Curriculum Outline

module	training target	main content
ProCASTBasic Features	Familiar with the scope of use of procast Familiar with procast material database Master the basic functions of procast casting Familiar with software interface Master the different roles of procast analysis modules	ProCAST Scope of Application ProCAST Material Database ProCAST simulation analysis capability ProCAST Analysis Module ProCAST Features Case: Mesh repair after meshing error Case: Archimedean spiral meshing
Pretreatment model import Meshcast Features	Master various software import methods Understand the parameters of pretreatment Grasp the mesh division processing under different parameters Check whether the imported model is correct Master the repair function of surface mesh and volume mesh, learn to use Hypermesh software together	1)Introduction to various file formats 2)Software interfaces with other CAD 3)CAD file import 4)Pretreatment parameter setting 5)Checking CAD models 6)CAD model repair function detailed explanation 7)Detailed explanation of surface mesh inspection and repair function 8)Detailed explanation of body mesh inspection and repair function 9)Hypermesh software for use with Case: Simulating temperature field + flow field meshing boundary condition setting Case: Pretreatment Setup for Large Castings
Pretreatment Procast	Understand the properties of different materials, learn to add material properties and various process parameters to the workpiece, and run the parameters required.	1)Grid file import 2)material database 3)process parameter settings 4)Operating parameter settings 5)Stress Calculation Settings Case:Cylinder casting pretreatment reverse calculation case
Introduction to Visual Cast	Observe the filling, solidification, and defect processes and improve the shape of the workpiece through stress analysis results to achieve optimization purposes.	1)Observation and Analysis of Filling Process 2) Observation and analysis of solidification process 3) Defect observation and analysis 4) View stress analysis results Case: Investment casting post-treatment case
cast modules	Master different casting methods and be able to skillfully apply them to different workpieces.	1)Precision casting (raw shell, radiation) 2)high pressure casting 3)low pressure casting 4)tilting pouring 5) Centrifugal casting Case: High pressure casting case Case: Using CAFE Plate to Simulate Grain Growth
Results views	Master all the functions in the following menus and skillfully apply them to the display of the results view.	Introduction Field selection Display types Display parameters Curves Goementry manipulation Case: Low pressure casting of cylindrical castings Case: Die casting polishing disk die casting simulation
The teacher will analyze the practical problems you put forward, discuss and answer questions together with you in class, and give suggestions and guidelines to help you solve technical difficulties in your work (individual problems can be consulted by the teacher after class). Contact: Prof. Tian：WhatsApp：+86 15029941570 \| Mailbox：540673737@qq.com