CAE Software introduction
CAE software can be categorized by research type into static structural analysis and dynamic analysis; by problem type into linear and nonlinear problems; and by physical field into structural (solid), fluid, and electromagnetic analyses.
Major CAE Software Overview
HyperWorks: Primarily for pre-processing (meshing, loading, constraints) and post-processing (results visualization).
I-DEAS: Combines CAD and CAE capabilities.
SolidWorks Simulation & Motion: Leverages SolidWorks’ robust features for simulation and motion analysis.
TSV: General-purpose pre-/post-processing software.
Key Features of SolidWorks Simulation
Seamless Integration with SolidWorks
Automatically utilizes SolidWorks assembly components and mates without redefinition.
Unified environment for motion tools (SolidWorks Motion, physical simulation, assembly motion).
Transfers material properties defined in SolidWorks.
Easily replicates studies to explore multiple motion scenarios.
Advanced Motion Analysis
Generates compound joints (hinges, screws, spherical/cylindrical/planar joints, universal couplings).
Controls acceleration/velocity with pure forward forces.
Applies constant, spline, or step functions to motors/forces.
Switches motors on/off during motion and compresses/releases mates for part positioning.
Creates motion couplers (gears) for power transmission.
Defines linear/nonlinear springs for flexible connections.
Models 3D contact (static/dynamic friction) for part interactions.
Incorporates damping to reduce vibration amplitudes.
Visualization & Results Interpretation
Plots XY graphs for numerical data over simulation cycles.
Displays displacement, velocity, acceleration, and force vectors at joints.
Tracks trajectories of arbitrary points and generates reference curves on parts.
Detects collisions during assembly motion.
Exports motion to AVI or eDrawings® for sharing.
Generates Microsoft® Excel charts in any coordinate system.
Design Comparison & Optimization
Evaluates stress, strain, and displacement in parts/assemblies.
Uses parametric inputs (materials, loads, geometry) for analysis.
Automates design scenarios to compare alternatives.
Drag-and-drop functionality for study creation/copying.
Includes a library of 200+ materials or supports custom materials.
Assembly & Connection Simulation
Automatically meshes large assemblies and multi-body parts.
Joins parts with gaps without modifying the assembly.
Simulates connections (pins, springs, bolts, bearings, spot welds).
Analyzes stress from interference fits.
Identifies contact forces/stresses in real-world operating conditions.
Load & Constraint Application
Applies forces, pressures, moments, and bearing loads.
Transfers remote loads to parts/assemblies.
Simulates gravity and centrifugal forces.
Applies fixed/directional constraints or prescribed displacements.
Models flexible supports.
Advanced Analysis Tools
Modal Analysis: Avoids resonance and designs vibration isolation systems.
Thermal Analysis: Studies conduction, convection, radiation; supports isotropic/orthotropic materials.
Drop Test Simulation: Evaluates impact resistance and post-collision interactions.
Optimization: Automatically determines optimal designs based on constraints (static, thermal, frequency, buckling).
Fatigue Analysis: Predicts lifespan and identifies design improvements.
Pressure Vessel Analysis: Combines static/thermal/seismic loads per ASME standards.
Specialized Modules in SolidWorks Simulation Premium
Nonlinear Analysis: Large deformations, hyperelastic materials (rubber, silicone), plasticity, creep.
Dynamic Analysis: Time-history response, random vibration (PSD input), RMS/PSD results.
Composite Analysis: Multi-layer shells (isotropic/orthotropic), sandwich structures (honeycomb, carbon fiber).
Other Leading CAE Software
Pro/ENGINEER Mechanica: Integrated CAD/CAM/CAE.
ANSYS: Dominates academia; excels in multiphysics (fluids: Fluent; electromagnetics: ANSOFT).
ABAQUS: Premier for complex solid/structural mechanics.
ADINA: Superior nonlinear and fluid-structure coupling.
LS-DYNA: Dynamic solver (e.g., automotive crash).
Nastran: Linear problem solver.
Pam-Crash: Dedicated collision analysis.
Moldflow: Injection molding simulation.
AutoForm: Sheet metal forming (deep draw analysis).
Madymo: Automotive safety systems (airbags, seatbelts).
CAE Adoption in China
While CAE is widely recognized, its adoption lags behind Europe and America due to:
High software costs.
Steep learning curves requiring specialized expertise.
Disclaimer: This content is adapted from Bolang Zhi Hui for educational purposes. All rights belong to the original author(s). Contact us for copyright concerns.
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