CAE Software introduction

CAE Software introduction

2 hits 2025/8/13 10:08:22

CAE Software introduction

CAE software can be categorized by research type into static structural analysis and dynamic analysis; by problem type into linear and nonlinear problems; and by physical field into structural (solid)fluid, and electromagnetic analyses.

Major CAE Software Overview

  • HyperWorks: Primarily for pre-processing (meshing, loading, constraints) and post-processing (results visualization).

  • I-DEAS: Combines CAD and CAE capabilities.

  • SolidWorks Simulation & Motion: Leverages SolidWorks’ robust features for simulation and motion analysis.

  • TSV: General-purpose pre-/post-processing software.

Key Features of SolidWorks Simulation

Seamless Integration with SolidWorks

  • Automatically utilizes SolidWorks assembly components and mates without redefinition.

  • Unified environment for motion tools (SolidWorks Motion, physical simulation, assembly motion).

  • Transfers material properties defined in SolidWorks.

  • Easily replicates studies to explore multiple motion scenarios.

Advanced Motion Analysis

  • Generates compound joints (hinges, screws, spherical/cylindrical/planar joints, universal couplings).

  • Controls acceleration/velocity with pure forward forces.

  • Applies constant, spline, or step functions to motors/forces.

  • Switches motors on/off during motion and compresses/releases mates for part positioning.

  • Creates motion couplers (gears) for power transmission.

  • Defines linear/nonlinear springs for flexible connections.

  • Models 3D contact (static/dynamic friction) for part interactions.

  • Incorporates damping to reduce vibration amplitudes.

Visualization & Results Interpretation

  • Plots XY graphs for numerical data over simulation cycles.

  • Displays displacement, velocity, acceleration, and force vectors at joints.

  • Tracks trajectories of arbitrary points and generates reference curves on parts.

  • Detects collisions during assembly motion.

  • Exports motion to AVI or eDrawings® for sharing.

  • Generates Microsoft® Excel charts in any coordinate system.

Design Comparison & Optimization

  • Evaluates stress, strain, and displacement in parts/assemblies.

  • Uses parametric inputs (materials, loads, geometry) for analysis.

  • Automates design scenarios to compare alternatives.

  • Drag-and-drop functionality for study creation/copying.

  • Includes a library of 200+ materials or supports custom materials.

Assembly & Connection Simulation

  • Automatically meshes large assemblies and multi-body parts.

  • Joins parts with gaps without modifying the assembly.

  • Simulates connections (pins, springs, bolts, bearings, spot welds).

  • Analyzes stress from interference fits.

  • Identifies contact forces/stresses in real-world operating conditions.

Load & Constraint Application

  • Applies forces, pressures, moments, and bearing loads.

  • Transfers remote loads to parts/assemblies.

  • Simulates gravity and centrifugal forces.

  • Applies fixed/directional constraints or prescribed displacements.

  • Models flexible supports.

Advanced Analysis Tools

  • Modal Analysis: Avoids resonance and designs vibration isolation systems.

  • Thermal Analysis: Studies conduction, convection, radiation; supports isotropic/orthotropic materials.

  • Drop Test Simulation: Evaluates impact resistance and post-collision interactions.

  • Optimization: Automatically determines optimal designs based on constraints (static, thermal, frequency, buckling).

  • Fatigue Analysis: Predicts lifespan and identifies design improvements.

  • Pressure Vessel Analysis: Combines static/thermal/seismic loads per ASME standards.


Specialized Modules in SolidWorks Simulation Premium

  • Nonlinear Analysis: Large deformations, hyperelastic materials (rubber, silicone), plasticity, creep.

  • Dynamic Analysis: Time-history response, random vibration (PSD input), RMS/PSD results.

  • Composite Analysis: Multi-layer shells (isotropic/orthotropic), sandwich structures (honeycomb, carbon fiber).


Other Leading CAE Software

  1. Pro/ENGINEER Mechanica: Integrated CAD/CAM/CAE.

  2. ANSYS: Dominates academia; excels in multiphysics (fluids: Fluent; electromagnetics: ANSOFT).

  3. ABAQUS: Premier for complex solid/structural mechanics.

  4. ADINA: Superior nonlinear and fluid-structure coupling.

  5. LS-DYNA: Dynamic solver (e.g., automotive crash).

  6. Nastran: Linear problem solver.

  7. Pam-Crash: Dedicated collision analysis.

  8. Moldflow: Injection molding simulation.

  9. AutoForm: Sheet metal forming (deep draw analysis).

  10. Madymo: Automotive safety systems (airbags, seatbelts).


CAE Adoption in China

While CAE is widely recognized, its adoption lags behind Europe and America due to:

  • High software costs.

  • Steep learning curves requiring specialized expertise.

DisclaimerThis content is adapted from Bolang Zhi Hui for educational purposes. All rights belong to the original author(s). Contact us for copyright concerns.

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